SPEC 45061

Halo-Flex™ CU 600V or 1000V XLPE XHHW-2 CPE Control Cable Type TC-ER HL

Halo-Flex™ Type TC-ER HL Control Cable 600 or 1000 Volt Copper Conductors, Cross Linked Polyethylene (XLPE) Insulation XHHW-2 -40°C Thermoplastic (CPE) Jacket, Control Cable Conductor Identification Method 1 Table 2

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Construction:

  1. Conductor:Flexible Stranded Rope-Lay Class K Copper per ASTM B172
  2. Insulation:Cross Linked Polyethylene (XLPE) Type XHHW-2, 30 Mils thick for all sizes
  3. Filler:Polypropylene filler as needed to fill interstecies
  4. Rip Cord:Rip cord for quick removal of extruded polymeric layer and jacket
  5. Separator:Mylar for ease of stripability. Optional metal shield
  6. Extruded Polymeric Layer:60 mils Extruded Polymeric Fill Layer
  7. Overall Jacket:-40°C Thermoplastic Chlorinated Polyethylene (CPE) Jacket. Optional - 25°C Elastomer TPE or PVC jacket upon request.

Applications and Features:

Southwire’s Halo-Flex™ 600 Volt Type TC-ER HL power cables are suited for use in wet and dry areas, conduits, ducts, troughs, trays, direct burial, aerial supported by a messenger, and where superior electrical properties are desired. These cables are capable of operating continuously at the conductor temperature not in excess of 90°C for normal operation in wet and dry locations, 130°C for emergency overload, and 250°C for short circuit conditions. A gas/vapor-tight polymeric sheath is exturded over the core. For uses in Class I, II, and III, Division 1 and 2 hazardous locations per NEC Article 501, 502, and 503. Listed for exposed runs in hazardous locations (TC-ER HL) per NEC 336.10. - 40°C cold bend and cold impact.

Specifications:

  • ASTM B3 Standard Specification for Soft or Annealed Copper Wire
  • ASTM B172 Bunch-Stranded Copper Conductors
  • UL 44 Thermoset-Insulated Wires and Cables
  • UL 1277 Electrical Power and Control Tray Cables
  • UL 1685 FT4 Vertical-Tray Fire Propagation and Smoke Release Test
  • ICEA S-58-679 Control Cable Conductor Identification Method 1 Table 2
  • ICEA S-95-658 (NEMA WC70) Power cables rated 2000 volts or less for the distribution of electrical energy
  • IEEE 1202 FT4 Flame Test (70,000) BTU/hr Vertical Tray Test
  • MSHA flame test - P07-KA070018-1MSHA
  • Sample Print Legend:

    SOUTHWIRE{R} HALO-FLEX{TM} TC-ER HL E75755 MASTER-DESIGN {UL} XX AWG CU 5 CDRS XHHW-2 GW 1 X XX AWG XLPE/CPE 90{D}C JACKET 600V or 1000V TYPE TC-ER HL SUN. RES. FOR DIRECT BURIAL FT4 VW-1 -40{D}C OIL RES I & II {YYYY} 07-KA180012-MSHA {SEQUENTIAL FOOTAGE MARKS} SEQ FEET
    Table 1 – Weights and Measurements
    Stock NumberCond. SizeCond. NumberDiameter Over ConductorInsul. ThicknessJacket ThicknessApprox. ODCopper WeightApprox. Weight
    AWG/KcmilConductorsinchmilmilinchlb/1000ftlb/1000ft
    6797851450.07430600.65964243
    6797891460.07430600.65977260
    6797921470.07430600.70290290
    6798041250.09230600.71102306
    6798071260.09230600.71122331
    6798101270.09230600.758143371
    6798411050.11630600.782162404
    6798441060.11630600.782194442
    6798481070.11630600.877227532

    All dimensions are nominal and subject to normal manufacturing tolerances

    ◊ Cable marked with this symbol is a standard stock item

    Table 2 – Electrical and Engineering Data
    Stock NumberCond. SizeCond. NumberMin Bending RadiusDC Resistance @ 25°CAC Resistance @ 90°CAllowable Ampacity At 60°CAllowable Ampacity At 75°CAllowable Ampacity At 90°C
    ConductorsAWG/KcmilinchΩ/1000ftΩ/1000ftAmpAmpAmp
    6797851455.272.6303.288141515
    6797891465.272.6303.288141515
    6797921475.622.6303.288121515
    6798041255.681.6602.075162020
    6798071265.681.6602.075162020
    6798101276.061.6602.075142020
    6798411056.261.0401.300242830
    6798441066.261.0401.300242830
    6798481077.021.0401.300212428