SPEC 45271

3/C 600 or 1000 Volt Cu XLPE XHHW-2 CPE Power Cable Halo-Flex™ Type TC-ER-HL

Halo-Flex™ Type TC-ER-HL Power Cable 600 or 1000 Volt Copper Conductors, Cross Linked Polyethylene (XLPE) Insulation XHHW-2 -40°C Thermoplastic (CPE) Jacket, Control Cable Conductor Identification Method 3

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Construction:

  1. Conductor:Flexible Stranded Rope-Lay Class K Copper per ASTM B172
  2. Insulation:Cross Linked Polyethylene (XLPE) Type XHHW-2
  3. Ground:Three symetrical grounds flexible strand
  4. Filler:Polypropylene filler as needed to fill interstecies
  5. Rip Cord:Rip cord for quick removal of extruded polymeric layer and jacket
  6. Separator:Mylar for ease of stripability. Optional metal shield
  7. Extruded Polymeric Layer:60 mils Extruded Polymeric Fill Layer
  8. Overall Jacket:-40°C Thermoplastic Chlorinated Polyethylene (CPE) Jacket

Applications and Features:

Southwire’s Halo-Flex™ 600 or 1000 Volt Type TC-ER-HL power cables are suited for use in wet and dry areas, conduits, ducts, troughs, trays, direct burial, aerial supported by a messenger, and where superior electrical properties are desired. These cables are capable of operating continuously at the conductor temperature not in excess of 90°C for normal operation in wet and dry locations, 130°C for emergency overload, and 250°C for short circuit conditions. A gas/vapor-tight polymeric sheath is exturded over the core. For uses in Class I, II, and III, Division 1 and 2 hazardous locations per NEC Article 501, 502, and 503. Listed for exposed runs (TC-ER-HL) per NEC 336.10. - 40°C cold bend and cold impact. “Note: -HL rating is restricted to a maximum overall diameter of 1” per UL and the NEC.

Specifications:

  • ASTM B3 Standard Specification for Soft or Annealed Copper Wire
  • ASTM B172 Standard Specification for Rope-Lay-Stranded Copper Conductors Having Bunch-Stranded Copper Conductors
  • UL 44 Thermoset-Insulated Wires and Cables
  • UL 1277 Electrical Power and Control Tray Cables
  • UL 1685 FT4 Vertical-Tray Fire Propagation and Smoke Release Test
  • UL 2225 Cables and Cable-Fittings For Use In Hazardous (Classified) Locations
  • ICEA S-58-679 Control Cable Conductor Identification Method 4
  • ICEA S-95-658 (NEMA WC70) Power cables rated 2000 volts or less for the distribution of electrical energy
  • IEEE 1202 FT4 Flame Test (70,000) BTU/hr Vertical Tray Test
  • MSHA Approved
  • Sample Print Legend:

    SOUTHWIRE{R} HALO-FLEX{TM} TC-ER-HL E75755 {UL} XX AWG CU 3 CDRS XHHW-2 GW 3 X XX AWG XLPE/CPE 90{D} C JACKET 600V or 1000V TYPE TC-ER-HL SUN. RES. ABS. RoHS FOR DIRECT BURIAL FT4 VW-1 -40{D}C OIL RES I & II ABS. RoHS-2 2011/65/EU COMPLIANT {YYYY} 07-KA180012-MSHA {SEQUENTIAL FOOTAGE MARKS} SEQ FEET
    Table 1 – Weights and Measurements
    Stock NumberCond. SizeDiameter Over ConductorInsul. ThicknessDiameter Over InsulationGroundJacket ThicknessApprox. ODCopper WeightApprox. Weight
    AWG/KcmilinchmilinchNo. x AWGmilinchlb/1000ftlb/1000ft
    67991680.157450.2473 x 14600.781154.5414
    67991960.19450.2823 x 12800.893246585
    67856140.272450.3613 x 12801.07391839
    67479920.338450.4273 x 10801.2156211194
    6748021/00.451550.5363 x 10801.459871710
    6748062/00.47550.5793 x 10801.54312452025
    6748093/00.533550.6463 x 81101.74715602614
    6748134/00.627550.7023 x 81101.86919793114
    6786472500.682650.8123 x 81102.10623393727
    6748163500.809650.9313 x 61102.36332754999
    6786515000.988651.0893 x 61102.70446786767
    6786547501.276801.4043 x 41403.444701710433

    All dimensions are nominal and subject to normal manufacturing tolerances

    ◊ Cable marked with this symbol is a standard stock item

    Table 2 – Electrical and Engineering Data
    Stock NumberCond. SizeMin Bending RadiusMax Pull TensionDC Resistance @ 25°CAC Resistance @ 90°CInductive ReactanceShort Circuit Current 6 CyclesAllowable Ampacity At 60°CAllowable Ampacity At 75°CAllowable Ampacity At 90°C
    AWG/KcmilinchlbΩ/1000ftΩ/1000ftΩ/1000ftAmpAmpAmpAmp
    67991686.253960.6520.8150.0333754405055
    67991967.146300.4110.5140.0315966556575
    67856145.410020.2580.3230.0309491708595
    67479926.115930.1620.2030.0281508995115130
    6748021/07.325340.1020.1280.02824011125150170
    6748062/07.731940.0810.1020.02730264145175195
    6748093/08.740270.0640.0810.02738154165200225
    6748134/09.350780.0510.0640.02648114195230260
    67864725012.660000.0430.0550.02756845215255290
    67481635014.284000.0310.0400.02679583260310350
    67865150016.2120000.0220.0290.025113690320380430
    67865475020.7180000.0140.0200.025170535400475535