Purpose: Withstand testing can be performed on either new or aged cables. The test should only be done if there is concern that cable damage has occurred possibly during installation or the insulation has been compromised due to heat, water or chemicals. General Testing Information • The test can be conducted with AC or DC voltages. • AC Withstand Test for field acceptance is 80% of factory test voltage. See table below. • DC Withstand Test for field acceptance is three times greater than the AC Withstand Test. See table below.
Author archives: Mark Dulik
The objective of this procedure is to provide a means of repairing gouges, tears or indents on cables that occasionally happen in the field. Thisprocedurecoversbothmediumvoltageandlowvoltage power cables and will restore the cable back to its original integrity. The purpose of the outer jacket on medium voltage cables and low voltage multi-conducor cables is to protect the underlying components from physical and environmental damage and serves no dielectric purpose. On low voltage single conductor cables, generally, the outer layer is the cables primary insulating layer. For medium voltage cables with damage beyond the outer jacket such as the copper tape shield is torn or on low voltage cables where the conductor is damaged, contact your Southwire Represen- tative. Cable jacket repairs should only be performed by qualified personnel.
Purpose: Insulation resistance testing is a non-destructive test procedure. The test measures the insulation resistance between the phases and/or between phase and ground. It is commonly used in the industry for acceptance testing prior to energizing the cable and for maintenance testing programs. General Testing Information • For single conductor non-shielded cable on a reel, insulation resistance testing cannot be performed due to the fact that low voltage single conductors do not have a grounding conductor, shield or ground plane. • For other cable on a reel, insulation resistance testing can be performed provided the sealing caps are removed. The procedure to test these cables is outlined below. • NOTE: It is important to remove sealing caps from both ends of the cable to be tested. Residue inside the sealing cap can be conductive and lead to false readings.
DC Hi-Pot Testing is used for proof testing shielded cables (5kV to 46kV) in the field. The test can be done at various times such as acceptance of new cable installation, maintenance testing to track insulation degradation and as a pre and post test for splicing existing cables to new ones. The test will expose gross imperfections that are caused by improper handling, installation techniques or termination workmanship. A DC Hi-Pot test is not capable of locating the point of failure, rather it gives you an assessment of the whole system.